1. The
development of new type phosphors
YAG:
Ce3 + is a phosphor which was widely used in the earliest white LED technology, but because of its low red component in
the emission spectrum, it is difficult to obtain a high color rendering index
and low color temperature white LED. On
the other hand, the continued development of semiconductor lighting makes
people to develop a higher conversion efficiency phosphor. Recently, the engineer of the industry
has developed an excellent thermal stability and chemical stability red
phosphor which can completely replace the alkaline earth metal sulfides to
achieve high color rendering index, low color temperature white LED,
Currently,
countries like United States, Japan, is mature in the LED phosphors aspect
technology, and hold most important patent. They
dominated LED market by the occupation of the phosphor patented.
2. White
LED optical model and development
Phosphors
used for white LED, must according to specific needs, such as phosphor particle
size, etc. The study of the phosphor focused
on the optical properties affect to white led package performance. For example, the light extraction
efficiency, color and spatial distribution of light and color quality. In these studies, Using Monte Carlo ray
tracing method and optical software simulation of the optical properties of the
LED package structure, the phosphor layer is treated as Mie scattering material, Thus, can obtained excitation and
emission characteristics of white LED through the optical simulations. However,
the phosphor specific scattering properties does not take into consider in simulated,
lack of experimental verification.
The
traditional way is use point powder mode as coating method, filled with a
mixture of colloidal phosphor in the chip support cup bowl, then heat curing. It is difficult to control the amount of
phosphor with this coating method, and
because the entire excitation light vary, prone
to occur macular or blue spots and other uneven light color to white LED. A
famous company proposed conformal coating phosphor coating methods, They flip LED chip surface covered
phosphor layer of uniform thickness, improve
the stability of the white LED light color. Some
companies use a layer of phosphor deposited on the surface of the chip to
achieve excitation. These coating
methods are applied to the chip in contact with the phosphor. H.Luo and other researchers optical
simulation results show that, this method increased back-scattering loss of the
excitation light, reducing the light extraction efficiency of the device. With white LED optical simulation depth,
phosphor far-field excitation scheme shows more advantages.
4. Bulk
current injection and thermal structure
In
order to meet the demand for general lighting high luminous flux, people
increased driving power of single chip. Previously
1W high power chip is injected into 3W, 5W, or even higher. This makes the white LED thermal problem
getting worse, People
use various cooling techniques, such as heat pipes, micro heat pipe, water, air
and other methods implemented on the LED heat dissipation.
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